• SUBMERGED ARC Welders
  • Power Wave AC/DC 1000SD
  • MAXsa / Cruiser Tractor
  • Idealarc DC600
  • Idealarc DC1000
  • Idealarc DC1500
  • Idealarc AC1200
  • NA-3S / NA-4 / NA-5
  • LT-7 Tractor
• TIG Welders
  • Precision TIG 375
  • Aspect 375 AC/DC TIG
• Advanced Process Welders (MIG)
  • HyperFill
  • Power Wave S500 / Power Feed 84
• Multi-Process Welder
  • Flextec 500
• CNC Cutting System
  • Torchmate 4400/4800
• Plasma Cutting System
  • PAK200i
  • Cutmaster 152
• Plasma Arc Welders
  • Ultima150
  • WC 100B Console System

MIG WELDERS
Aspect 375 AC/DC TIG

The HyperFill™ twin-wire MIG solution was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding – allowing you to make larger welds, faster and more easily. With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs/hr (24+ lbs/hr robotically ) without compromising weld quality or operator ease-of-use.. . » Maximize productivity – Increases deposition rates over single wire applications. » Improve weld quality – Stable arc for easy control of large weld puddles. » Low system complexity – Powered by a single power source. Fed through a single wire feeder and single contact tip Processes Patent-Pending Twin-Wire GMAW Applications Heavy Fabrication High Deposition Welds

HyperFill - Single Ready-Pak, includes:
• Power Wave® S500 (K2904-1)
• Power Feed® 84 Wire Feeder (K3328-3)
• Cool Arc® 55 Water Cooler (K3086-1)(1)
• Magnum® PRO Water Cooled 500A Gun (K4522-2-10-45)
• 7 ft. Water Hose Kit (K4544-7)
• HyperFill Dual Reel Cart Kit (K4630-1)
• 4-Ball Inlet Guide (K1551-2)
• HyperFill .035-.040 (0.9-1.0 mm) Drive Roll Kit (KP4388-1)
• HyperFill Diffuser (KP4481-1)
• HyperFill .035 Contact Tip (KP4482-035)
• 1/8 in. Recess Nozzle (KP4523-1-75R)
• 15 ft., 5/64 in. Liner (KP44-564-15)
• Work Lead Package (K2149-1)
• Electrode Cable (K1842-10)
• ArcLink® Cable (K1543-8)
Inverter and Wire Feeder Cart (K3059-4)
Complete Ready-Pak, Order K4650-2

Component One-Pak®Packages
HyperFill Component One-Pak® Packages include all gun and wire drive components needed to run the HyperFill process. Power source, wire feeder, water cooler, welding wire and shielding gas must be ordered separately.

(2) A K3593-XXX Magnum PRO Robotic Water-Cooled Torch One-Pak®should be ordered in addition to the Hyperfill Robotic One-Pak.
Please refer to literature E12.07 to select the correct Torch One-Pak for your application.
(3) Power Wave s700 required to run HyperFill with .045 wire

HYPERFILL – INDIVIDUAL COMPONENTS

GUN COMPONENTS

WIRE FEEDER COMPONENTS

(3) Power Wave s700 required to run HyperFill with .045 wire

RECOMMENDED PRODUCTS